How Blankwiser – Offline Stripping and Blanking Machine Helps Boost Productivity & Profitability

At Suba Solutions, we are proud to introduce Blankwiser, our advanced Offline Stripping and Blanking Machine designed to transform the way packaging companies operate. Built using world-class components and engineered for precision, Blankwiser delivers productivity, quality, and profitability you can measure from day one.

Today’s packaging industry demands higher output, lower costs, and error-free production. Blankwiser helps your factory achieve all three — consistently.

Why Choose Blankwiser?

Key Advantages

• Boosts Machine Productivity: Works alongside your die-cutter, allowing it to run at higher speeds without stoppages.
• Reduces Material Wastage: Ensures clean separation, eliminates hammer-damage, and avoids carton mix-ups.
• Prevents Downtime: Removes major bottlenecks that slow down die cutters and folder gluers.
• Delivers Superior Quality: Achieves highly accurate stripping and blanking for consistent carton finishing.
• Improves Profitability: Higher output + fewer errors + reduced labour = faster ROI.
• Supports Growth: Increased productivity directly increases turnover and market competitiveness.

Why Blankwiser Matters for Your Business

Investing in Blankwiser is not just a machinery upgrade — it’s a long-term efficiency and profitability strategy.

It helps your factory:

• Optimizes manpower usage
• Improves speed
• Improve carton finishing quality
• Reduce wastage and rejections

How Blankwiser Increases Die Cutting Productivity by Over 30%

Die cutting with inline stripping often becomes a bottleneck. While the die cutter is capable of high speeds, stripping setup time, and frequent stoppages significantly slow down production.

Blankwiser solves this by shifting the stripping and blanking process offline — allowing the die cutter to run at maximum speed.

1.     Productivity Gap in Die-Cutting Operations

Running a die cutter with inline stripping reduces machine output by nearly 1,000 sheets per hour compared to running without stripping.

This gap directly impacts:

• Delivery timelines
• Daily production volume
• Overall profitability

2. Time Loss per Shift

• 1,000 sheets/hour × 8 hours = 8,000 sheets lost per shift
• To achieve the same output, your factory must run 2 extra hours per shift
• Over a month (26 days) → 52 extra hours of power, labour, and overheads

Blankwiser eliminates this unnecessary cost.

3. Delays Caused by Inline Stripping

• Stripping setup time per job: 1 – 1.5 hours (for an experienced operator)
• Regular jobs with multiple ups increase downtime even more
• Cost of making a stripping die: ₹35,000 – ₹45,000 per job
• Each new job requires a stripping die, which adds to operational costs

4. How Blankwiser Delivers Higher Productivity

• Die cutter runs continuously at its highest speed
• Stripping and blanking are done offline — no production stoppage
• Minimizes human handling, increasing accuracy and reducing errors
• Faster job changeovers
• Window hole remover saves significant make-ready time in die cutting
• Operators can continuously assess die-cutter quality

5. How Blankwiser Unlocks Higher Productivity in Die-Cutting Operations

Traditional die-cutting setups that rely on inline stripping often limit machine speed and create operational bottlenecks. This slows down overall production and restricts the true potential of high-speed die-cutters.

By shifting the stripping process offline using Blankwiser, the die-cutting machine runs more efficiently, with fewer interruptions and smoother throughput. This optimized workflow dramatically enhances overall output.

Factories consistently experience up to 30% higher productivity when they integrate Blankwiser into their production line—thanks to faster die-cutting cycles, reduced machine load, and improved workflow flexibility.

Blankwiser not only accelerates production but also brings reliability, consistency, and measurable efficiency gains to every shift.

6. Overall Business Impact

• Higher throughput: More sheets per shift → more cartons per day
• Lower overtime cost: No need for extra machine running hours
• Better machine utilization: Die cutting machines run at peak efficiency
• Faster ROI: Increased production leads directly to higher turnover and profitability

How Blankwiser Reduces Wastage in Automatic Folder Gluer Machines by Over 5%

One of the hidden challenges in carton production is manual blanking. When cartons are separated manually, several issues occur that directly increase wastage and reduce machine efficiency.

Common Problems with Manual Blanking

• Carton Mix-Up: Different variants of cartons often get mixed during manual handling.
• Hammer Damage: Using hammers to separate cartons frequently damages them, creating unusable waste.
• Machine Jams: Damaged cartons, when fed into the Automatic Folder Gluer, cause jams and stoppages.
• Wastage Increase: Each jam leads to misfeeds and material loss, compounding wastage levels.

How Blankwiser Eliminates These Issues

• Smooth, automatic blanking: No hammer marks, no manual mishandling
• Clean, consistent feeding: Continuous and uniform supply to folder gluers
• Prevents SKU mix-up: Programmable settings separate variants accurately
• Wastage reduction: Factories typically achieve 5%+ reduction
• Improved final quality: No damaged edges or misaligned blanks

Business Benefits

• Save material cost through reduced wastage
• Increase folder gluer speed and efficiency
• Avoid downtime in critical finishing stages
• Deliver higher quality cartons to customers

Conclusion: A Strategic Investment for Every Packaging Factory

If your factory is looking to:

• Increase output without adding another die cutter
• Reduce dependency on skilled labour
• Cut down wastage and rejections
• Improve folder gluer efficiency
• Achieve faster ROI with measurable results

Blankwiser is the perfect solution for your growth.

At Suba Solutions, we are committed to helping packaging companies achieve world-class productivity and operational excellence.