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Automatic Foil Stamping & Die cutting Machine

Automatic Foil Stamping & Die cutting Machine

Machine Stamping: Automatic Diecutting Creasing and Embossing Machine with Foil
Model: EFOIL 1050

Specifications

Feeder

  • Improved preloading design for easy loading onto main pallet directly with pallet jack.
  • Powerful four pickup/four forward suction heads to ensure smooth transport.
  • Patented turbo spiral air blower for better sheet lift.

Feed Table Section

  • Slanted Feed Table to obtain stable and accurate registration, especially for lightweight paper at high speed.
  • Side lays on both left- and right-hand sides push and pull easily convertible.
  • Sheet slow down device of feeding belts with selective on/off switch to ensure accurate registration of the sheet at front lays.

Die-Cutting & Stamping

  • Carefully and expertly calculated upper and mobile platen structures design, to reduce its weight and improve strength, thus reduce make-ready time and increase productivity;
  • Electrically controlled impression on/off, coupled with precision working pressure measurements, to be displayed on screen to greatly reduce any guess work and give operation much better situation awareness

Non-Stop Impression On

  • Impression On function can be switched on in high speed, without stopping the machine (actual speed automatically set depends on working pressure). Greatly reduce the number of wasted sheets and burnt foil due to machine stop/start cycle and increase productivity.

Foil Feeding System

  • Two servo motor (3.5KW) driven longitudinal foil advancing shafts each individually programmable for short and long foil stepping (3rd shaft optional), and each individually equipped with a holographic foil mark reading photo sensor (Optional).

Cross Foil System ( Optional )

  • Two optional cross foil shafts driven by 3.5KW high torque servo motors with high degree of precision.
  • Pneumatic Rewinder with one button release for easy operation.

Micro Adjustment in Both Running and Cross Directions

  • 5mm hardened stamping plate or 3.5mm + 1.5mm sandwich plate on top of 15 mm precision ground support base plate with -/+ 0.9 mm micro adjustment in both running and cross directions for quick set up and easy make ready.

Waste Foil Ejection Brush

  • Two rows of synchronized, servo driven waste foil ejection brush for smooth waste foil ejection.

Hologram Stamping System

  • Optional hologram stamping readers for precision hologram mark reading

Delivery Section

  • Safety photocell sensors to ensure operator safety.
  • Tape Inserter with counter.
  • Adjustable segmented pressing brushes and sheet flattening blower to ensure stable sheet piling.
  • Gripper bar drive chain tension adjustment.

Waste Foil Collections Systems ( Optional )

  • Optional three shaft Waste Foil Collection System specially designed for rewinding narrow waste foil strips (20-40 mm wide);
  • Optional free standing waste foil rewinder with 6 torque motor driven shafts and 6 dancing rollers for persistent tension control.

Standard Equipment

feeder

  • Patented turbo spiral air blower pressing foot at feeder head
  • Four pick up and four forward suck heads with angle adjustment
  • Preloading device with rail cart and scaled gate
  • Inclined feed table for smooth thin paper transport at high speed
  • Non-stop feeder with automatic pile lift
  • Electrical double sheet control
  • Pull and push convertible side lays (OS and OOS) with photo sensor sheet arrival control
  • Dual mode blow/suck vacuum pump
  • Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays with selective on/off switch
  • Feeding brush rollers and rubber rollers can be adjusted as a whole, thus improve efficiency

Delivery Section

  • Automatic delivery with non-stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
  • Tape inserter with counter
  • Gripper bar drive chain tension adjustment
  • Adjustable segmented press brush and sheet flattening blower ensure stable sheet piling
  • PLC controlled automatic chain lubrication system

Foil Feeding System

  • Two servo motor (3.5KW) driven longitudinal foil advancing shafts each individually programmable for short and long foil stepping (3rd SHAFT OPTIONAL)
  • Tension roller and foil advancing rollers each driven by 3.5KW servo motors and controlled by the Advanced Foil Control System (AFCS); new pressing roller on tension roller with easy pressure adjustment hence quick set up
  • Foil control, such as foil advancing step combination setting, automatic most efficient stepping combination calculation as well as motion stepping combination simulation and, hologram stamping is of the Group latest technology the Advanced Foil Control System (AFCS) and provides reliable and precision foil advancing control
  • Foil breaking control
  • Two pairs of waste foil ejection brush driven by 2KW servo motor controlled by the Advanced Foil Control System (AFCS) for efficient waste foil rejection and keeping foil tension constant by synchronizing the waste foil pulling with foil advancing
  • Three shafts waste foil rewinding unit below the waste foil ejection brush, AC motor drive with inverter to control the speed and tension (OPTIONAL)
  • Longitudinal foil roll loading bracket can be pulled out and a new type of foil stamping rubber wheel is applied, easy for foil installation and adjustment of foil stamping device

Electricals

  • PLC system to control machine running and trouble monitoring
  • CE standard electrical components and circuit

Die-cutting & Stamping Section

  • Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
  • Precision stationery upper platen
  • Up and mobile platen are calculated by structure engineering to improve the strength and reduce the weight by better structure and higher quality casting
  • Precision ground 15mm thickness insulation plate behind the heating base for optimize heating efficiency and maintaining the temperature constant
  • Pneumatic push button die-chase locking mechanism to ensure safe and operator friendly changing of the die
  • Pneumatic clutch/brake for main drive system
  • Servo motor drive automatic impression on/off
  • Digital die-cutting pressure tonnage display with maximum pressure limit protection
  • State-of-art 3 cam index gripper bar driving system to ensure smooth and precise gripper bar intermittent movement
  • High quality pre-stretched gripper bar driving chain
  • Seven high precision alloy gripper bar
  • Torque limit safety clutch to protect the index driving system in case of gripper bar crash
  • Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off
  • Self-diagnostic system with indication on a color LCD screen
  • Heating base with 12 heating zone each temperature adjustable individually
  • Heating base designed per the Group standard technical platform with precise and fast temperature tracking and compensating system in the Advanced Foil Control System (AFCS) for efficient and accurate temperature control
  • Fast foil stamping starting speed without machine interim stop for waiting impression on, subject to the set impression tonnage and machine speed
  • 5mm hardened stamping plate or 3.5mm + 1.5mm sandwich stamping plate on top of 15mm precision ground supporting base plate with +/-0.9mm micro adjustment in both running and cross direction for quick set up and easy make ready
  • Digital strain gauge stamping pressure tonnage measuring system and displaying both the mobile platen position and pressure tonnage in color foil control screen for constant monitor and pressure adjustment convenience

Technical Specifications

Specifications:
Cardboard 80-600 g/m2
Max. Sheet Size 1050 mm x 750 mm
Min. Sheet Size 400 mm x 360 mm
Max. Mechanical Speed 7500 s/h
Max. Cutting Pressure 300 ton
Total Power Required 65 kw
Max. Air Compressor Displacement 0.8 m3/min
Machine Dimensions 7075 × 4960 × 2810 mm
Net Weight 16 tons
Longitudinal Foil Stamping System
Max. Foil Width 1020 mm
Min. Foil Width 25 mm
Max. Stamping Area 1020 × 730 mm
Max. Foil Reel Diameter Ø240 mm
Max. Foil Pull Length 730 mm
Cross Foil Stamping System
Max. Foil Width 600 mm
Min. Foil Width 25 mm
Max. Stamping Area 1020 × 600 mm
Max. Foil Reel Diameter Ø200 mm
Max. Foil Pull Length 1020 mm
Technical Specifications:
Applicable Materials
Cardboard80g/m2 ~ 600g/m2
Max. Sheet Size1050 mm x 750 mm
Min. Sheet Size400 mm x 360 mm
Max. Mechanical Speed7500 s/h
Max. Cutting Pressure300 tons
Total Power Required65 kw
Max. Air Compressor Displacement 0.8 m3/min
Machine Dimensions 7075 × 4960 × 2810 mm
Net Weight 16 tons
Longitudinal Foil Stamping System
Max. Foil Width 1020 mm
Min. Foil Width 25 mm
Max. Stamping Area 1020 × 730 mm
Max. Foil Reel Diameter Ø240 mm
Max. Foil Pull Length 730 mm
Cross Foil Stamping System
Max. Foil Width 600 mm
Min. Foil Width 25 mm
Max. Stamping Area 1020 × 600 mm
Max. Foil Reel Diameter Ø200 mm
Max. Foil Pull Length 1020 mm
* The maximum technical values shown cannot be applied simultaneously
* Technical specifications are subject to change without notice
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Catalog EFOIL 1050
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