Bottom Paper Feeding
Top Sheet Feeding Mechanism
Electrical System
Pre-Stack Part
Positioning System & Glue Roller
Automatic Lubrication System
Alignment and Timing System
Synchronous Register Chains. Timing is designed by synchronous pushing claw that makes accurate registration. There are buffer designed before pushing claw striking the paper that prevent paper edge from damage. The micro adjuster allows accurate lamination of litho and substrate paper conveyed.
Side register adapts entire column spring plates to guarantee laminating accuracy at full running time and at high running speed.
Gluing System
The adjustable glue roller system applies evenly on the corrugated board. The special chrome plated glue roller saves glue consumption with three sensors to prevent overflow. This recycles gluing system which refills the glue in the slot at both gluing rollers by electric glue controller. The gluing system prevents glue wasting for better performance of lamination
Pressing Conveyor
Integrated with upper and lower pressing conveyor, all boards are pressed and dried naturally until they are laminated tightly without air bubbles
Electrical Control System
- Operator Panel shows all operation buttons and functions. Auxiliary Operator Panels are located in the Feeder and Pressing Conveyor. The Counter calculates laminating sheets through photocell control and Fixed Speed Device ensures fixed running speed.
- Electrical driven systems are Schneider and Fatek from Taiwan.
Sources of Main Parts
| Name | Place of Origin or Materials |
| 1.Main motor | Taiwan |
| 2.Lifting motor | Taiwan(Joint venture) |
| 3. Decelerator | Taiwan(Joint venture) |
| 4.Glue Pump | Taiwan(Joint venture) |
| 5.Clutch & Brake | Nikka from Taiwan |
| 6.Electrical drive | Schneider from France, Fatek. |
| 7.Main bearings | Japan |
| 8.Belts | Japan, Italy |
| 9.Upper Gluing Rollers | knurled Stainless steel |
| 10. Feeder Servo Motor | LSH |
Note: **The Brand one for reference (Subject to the change without notice)
Specifications
| Model | Lamify 5Ply 1450 | |
| Max.Sheet Size(L x W, mm) | 1450 x 1450 | |
| Min.Sheet Size(L x W, mm) | 450 x 420 | |
| Thickness | Top | 180 ~ 800gsm cardboard |
| Middle | 0.5-10mm | |
| A~N Flute (2ply) | ||
| Bottom | 0.5-10mm | |
| A~N Flute (2 ply) | ||
| Accuracy (Subject to Paper Quality and Specifications） | ±1.5mm | |
| Maximum Speed (Subject to Paper Quality and Specifications） | 5Ply | 3000 sheets /hour |
| 3Ply | 4000 sheets /hour | |
| Power | AC~380V（21 kw） | |
| Dimension: L X W X H | 15686 x 2450 x 2900mm | |
| Weight | 10500 Kgs | |
Note: Specifications are subject to change without notice.
Lamify Advanced – 5ply Flute Laminator
Performance characteristics
This machine can laminate combination of two corrugated boards and any type of top sheet together. It can produce two -layer board (cardboard + cardboard), 3ply,4ply, 5ply, 7ply and other products.
- Laminating type: corrugated + corrugated + cardboard, corrugated + corrugated, corrugated + cardboard, cardboard + cardboard, cardboard + gray board + cardboard, etc.
- Automatic detection of top and bottom paper, automatic servo correction technology. Make the top paper automatically track and fit the bottom paper, and the accuracy is high.
- The bottom paper feeding part use lead edge feeding system.
- The multifunctional rack of the bottom paper are suitable for curved corrugated.
- Large stainless steel glue roller(160mm) with fine anilox grinding to guarantee even glue coating even at min glue quantity.
- The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform.
- Special polyethylene materials on the surface of the coating roller and pressure roller, glue is automatically dropped off, free scrubbing.
- Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.
- One -click adjustment of the whole machine (just enter the paper size).
- Video monitoring.
- Servo controlled functions:
- Bottom feeder timing control x 2 numbers
- Registration servo – 4 numbers
- Main drive servo
- Motorised functions to ensure automatic adjustment of:
- Pre-loading guides
- Side guides at the feeder section
- Feeder head – forward-backward movement
- Feeder to bridge – paper transportation movement
- feeder pile lifting
- Bottom sheet baffles & side guides movement for both the bottom feeders
- Bottom sheet length – in both the bottom feeders
- Conveyor front-back movement
- Conveyor speed adjustment for different jobs.
- Lubrication of specific functions.
- Easy and quick settings of roller gap functions for sheet transportation and glue volume adjustment.
- Suction support to handle thin/warped paper on both the bottom feeders.
- Stainless steel anilox roller – 160 mm dia for low and uniform glue consumption. Long life.
- Teflon coated rollers for non-stick property of glue to enable ease of maintenance.
- Register accuracy:
1+4 ply – approx. +/- 1 mm accuracy
1+2 ply – approx. +/- 1 mm accuracy
2ply + 2ply – approx. +/- 1.5 mm accuracy
Specifications
| MODEL | SFC-1500 | SFC-1700 | SFC-1900 |
| Max Sheet | 1500×1500mm | 1700×1700mm | 1900×1900mm |
| Min Sheet | 360×380mm | 360×400mm | 500×500mm |
| Top Paper Thickness | 120-800g | 120-800g | 120-800g |
| Max Speed | 150m/min | 150m/min | 150m/min |
| Fitting Precision | ±1.5mm | ±1.5mm | ±1.5mm |
| Machine Power | 22KW | 25KW | 27KW |
| Bottom Paper Thickness | ≤10mm(A-F corrugated board) ≥400g cardboard | ≤10mm(A-F corrugated board) ≥400g cardboard | ≤10mm(A-F corrugated board) ≥400g cardboard |
Branch Introduction
01. Bottom Paper Feeding
Both bottom feeding part adopt lead edge feeding, the wheels use unidirectional bearing (reduce the wear of rubber wheels). The wide rubber wheels ensure that the E, F, and G corrugated does not deform.
02. Top Sheet Feeding Mechanism
Equipped with high speed feeder, and together with Becker vacuum pump. The front and rear of feeder are controlled by the servo motor. After input paper size, it will be automatically positioned. Both paper lifting and forwarding sucker can freely adjust to ensure that whether thick or thin paper can be delivered rapidly and smoothly.
03. Electrical System
Mainly using Siemens electric system to ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information on the screen.
04. Pre-stack Part
Pre-stack pile of paper under the condition of non-stop, improve efficiency. The width of the pre-stacker is controlled by the motor, the size of the paper is automatically positioned. The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform. And the platform can be adjusted around the actual situation of the paper stack.
05. Positioning System & Glue Roller
Equipped with sensors and servo motor, control top sheets to do independent compensation action to make sure high accuracy. The design of large stainless steel anilox roller (160mm in diameter) is stable and high-efficiency, coat evenly and save glue volume. Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.
06. Automatic Lubrication System
Lubricate the bearing regularly to prolong the service life of the bearing and save the cost.
| MODEL | SFC-1500 | SFC-1700 |
| Max Sheet: | 1500×1500mm | 1700×1700mm |
| Min Sheet: | 440×400mm | 440×430mm |
| Top Sheet Thickness: | 120-800gsm | 120-800gsm |
| Max Speed: | 150m/min | 150m/min |
| Register Accuracy: | ±1.5mm | ±1.5mm |
| Machine Power: | 32KW | 35KW |
| Bottom Sheet Thickness: | ≤10mm(A-F corrugated board) ≥400g cardboard | ≤10mm(A-F corrugated board) ≥400g cardboard |