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4a

Automatic Diecutting with Blanking and Stripping Machine

Specifications

Feeder

  • Based on Group standard technical platform, the feeder is precise, stable, reliable and smooth to feed sheets from 90g paper to thin corrugated board.

Ultrasonic Double Sheet Detector

  • The ultrasonic double sheet detector has no contact with sheet, precise and easy to adjust, which can reduce marking of printed surface.

Die-Cutting Station

  • 15mm synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and make ready.

Stripping Section

  • Quick tooling changeover thanks to Group standard technology, which enhances productivity;
  • Upper, middle, lower stripping frame with central locking system is for quick set up and easier adjustment;
  • Funnel-shaped gripper edge removal system.

Delivery Station

  • Automatic non-stop delivery system improves productivity, and is easy to operate. Apronstyle auxiliary platform is suitable for all jobs, especially for multi-ups small size blanking jobs;
  • Sheet stretching air blower and sheet tail pressing down brush bar to stabilize the finished products at delivery.

Special Alloy Gripper

  • 7 gripper bars made of cutting edge Group latest technology adopt the unique design of large motion angle eccentric worm gear drive system, run smoothly, and allow minimum number and size of nicks at maximum production speed;
  • The safety gripper chain lock will lock the driving chain automatically when the machine stops. It can prevent the gripper bars from running even during electrical default, which can ensure the safety of operators.

Apt (Optional)

  • The system can facilitate auto feeding, auto empty pallet evacuation, and auto pile exit at delivery;
  • It is convenient for operation, intelligent and efficient in production;
  • It can be connected with automated production system, and integrated with overall intelligent management software.

Feeder

  • Three pick up and four forward suck heads with angle adjustment to handle different kinds of materials
  • Preloading device with rail cart and scaled gate
  • Manually side adjustment of pallet table (+/- 40 mm)
  • Non-stop feeder with automatic pile lift
  • Side blowers adjustable according to sheet size for smooth feeding, especially for smooth thin paper transport

Feed Table

  • Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays (electro-pneumatically adjustable)
  • Synchronizing device to adjust the sheet positioning to the front lay by hand during production
  • Covered with an anti-static stainless steel plate
  • Feed table inlet equipped with lateral ramps
  • Four individually adjustable front lays at the operation side of the machine
  • Ultra sonic double sheet detector (without contact)
  • Sheet hold-down device (guiding the sheets to the front lays)
  • Upper frame with manual lifting device
  • Pull and push convertible side lays ( OS and OOS ) with photo sensor sheet arrival control

Diecutting Section

  • Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
  • Short stroke movable platen, driven by eccentric worm gear and toggle mechanism allows large motion angle hence minimum number and size of nicks at reasonable max. production speed
  • Precision stationery upper platen
  • State-of-art 3 cam index gripper bar drive system to ensure smooth and precise gripper bar intermittent movement
  • Pneumatic clutch/brake for main drive system
  • Motorized cutting force setting by push button
  • Digital strain gauge die cutting pressure tonnage display at HMI with adjustable pressure limit protection
  • Eight high precision alloy gripper bar
  • High quality pre-stretched gripper bar drive chain
  • Torque limit safety clutch to protect the index drive system in case of gripper bar crash
  • Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off
  • Pneumatic push button die chase locking mechanism to ensure safe and operator friendly changing of the die
  • 5mm hardened cutting plate or 4+1mm sandwich plate (optional) on top of 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and make ready
  • Automatic main chain greasing system

Stripping Section:

  • Complete set of stripping tools with upper and lower stripping pins
  • Centre line system for quick stripping die set up
  • Integrated Quick Locking System
  • Automatic quick locking device for the upper tool integrated in the machine
  • Funnel for waste guidance
  • Efficient and smooth cam running curve drives the stripping and blanking tooling with large motion angle to ensure clean and tiny stripping and blanking at speed

Blank Pile Delivery Section:

  • Automatic binder sheet inserter with electrical sheet presence control
  • Automatic selection of suction cups according to the sheet size
  • Constant compression level system (NCT)
  • Continuous pile lowering whist maintaining a constant height of the pile
  • Automatic pallet changing device
  • Automatic non-stop device
  • Waste or skeleton removal apron
  • Integrated Quick Locking System
  • Upper blanking tool mounting frame can be pulled out for quick job set up and make ready
  • Full sheet delivery can be achieved with die cutting and stripping only, while blanking is not necessary.

Technical Specifications

Model ECUT 1060E ELITE
Paper (depending on quality), min. 90-1000 g/m²
Corrugated Board Up to 4mm
Max. Sheet Size 1060 × 760 mm
Min. Sheet Size 400 × 350 mm
Max. Mechanical Speed 8000 s/h
Max. Cutting Pressure 260 ton
Max. Pile Height at Feeder (Normal Mode) 1800 mm
Max. Pile Height at Feeder (Non-stop Mode) 1520 mm
Max. Pile Height at Delivery (Normal Mode) 1550 mm
Max. Pile Height at Delivery (Non-stop Mode) 1550 mm
Max. Cutting Size 1060 × 745 mm
Inner Chase Size 1080 × 770 mm
Adjustable Gripper Bite Range 9-17 mm
Cutting Rule Height 23.8 mm
Minimum Width of Double Cuts 5 mm
Total Power Required 26 kw
Main Motor Power 11 kw
Max. Air Compressor Displacement 0.36 m³/min
Machine Dimensions 7420 × 4520 × 2640 mm (L × W × H)
Gross Weight Approx. 23 ton

*Quality Inspection and Sorting system would have to be carefully configured. Several options are available. Please call us for discussion with sample products that have to be inspected.

Technical Specifications

Model ECUT 1060ER ELITE
Stock Range 90-1000g/m² cardboard
Corrugated Board with thickness up to 4mm
Sheet Size Max. 1060 × 760 mm
Sheet Size Min. 400 × 350 mm
Inner Chase Size 1080 × 770 mm
Cutting Size Max. 1060 × 745 mm
Gripper Margin Min. 9~17 mm
Cutting Rule Height 23.8 mm
Width of Double Cuts Min. 5 mm
Cutting Pressure Max. 260 Ton
Mechanical Speed Max. 7500 s/h
Pile Height at Feeder Max. (Normal Mode) 1800 mm
Pile Height at Feeder Max. (Non-stop Mode) 1520 mm
Pile Height at Delivery Max. 1580 mm
Main Motor Power 11 kw
Total Power Required 27 kw
Machine Dimensions 9249 × 6036 × 2640 mm (L × W × H)
Gross Weight of Machine 25 Ton
Download Brochure - ECUT 1060E ELITE
Download Brochure - ECUT 1060ER ELITE


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