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Automatic 5Ply Flute Laminator

Machine: 5 ply Auto Flute Laminator

Model: Lamify 5 PLY 1450 (available in different sizes)

Specifications

Bottom Paper Feeding

  • Both bottom feeding part adopt lead edge feeding, the wheels use unidirectional bearing (reduce the wear of rubber wheels). The wide rubber wheels ensure that the E, F, and G corrugated does not deform.

Top Sheet Feeding Mechanism

  • Equipped with high speed feeder, and together with Becker vacuum pump. The front and rear of feeder are controlled by the servo motor. After input paper size, it will be automatically positioned. Both paper lifting and forwarding sucker can freely adjust to ensure that whether thick or thin paper can be delivered rapidly and smoothly.

Electrical System

  • Mainly using Siemens electric system to ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information on the screen.

Pre-Stack Part

  • Pre-stack pile of paper under the condition of non-stop, improve efficiency. The width of the pre-stacker is controlled by the motor, the size of the paper is automatically positioned. The dual -use lifting platform, we can use the pre-stacker structure to push the pre -pile of paper into the platform. We can also push the stack of paper directly into the platform. And the platform can be adjusted around the actual situation of the paper stack.

Positioning System & Glue Roller

  • Equipped with sensors and servo motor, control top sheets to do independent compensation action to make sure high accuracy. The design of large stainless steel anilox roller (160mm in diameter) is stable and high-efficiency, coat evenly and save glue volume. Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.

Automatic Lubrication System

  • Lubricate the bearing regularly to prolong the service life of the bearing and save the cost.

Alignment and Timing System

Synchronous Register Chains. Timing is designed by synchronous pushing claw that makes accurate registration. There are buffer designed before pushing claw striking the paper that prevent paper edge from damage. The micro adjuster allows accurate lamination of litho and substrate paper conveyed. Side register adapts entire column spring plates to guarantee laminating accuracy at full running time and at high running speed.

Gluing System

The adjustable glue roller system applies evenly on the corrugated board. The special chrome plated glue roller saves glue consumption with three sensors to prevent overflow. This recycles gluing system which refills the glue in the slot at both gluing rollers by electric glue controller. The gluing system prevents glue wasting for better performance of lamination

Pressing Conveyor

Integrated with upper and lower pressing conveyor, all boards are pressed and dried naturally until they are laminated tightly without air bubbles

Electrical Control System

  1. Operator Panel shows all operation buttons and functions. Auxiliary Operator Panels are located in the Feeder and Pressing Conveyor. The Counter calculates laminating sheets through photocell control and Fixed Speed Device ensures fixed running speed.
  2. Electrical driven systems are Schneider and Fatek from Taiwan.

Sources of Main Parts

Name Place of Origin or Materials
1.Main motor Taiwan
2.Lifting motor Taiwan(Joint venture)
3. Decelerator Taiwan(Joint venture)
4.Glue Pump Taiwan(Joint venture)
5.Clutch & Brake Nikka from Taiwan
6.Electrical drive Schneider from France, Fatek.
7.Main bearings Japan
8.Belts Japan, Italy
9.Upper Gluing Rollers knurled Stainless steel
10. Feeder Servo Motor LSH

Note: **The Brand one for reference (Subject to the change without notice)

Specifications

Model Lamify 5Ply 1450
Max.Sheet Size(L x W, mm) 1450 x 1450
Min.Sheet Size(L x W, mm) 450 x 420
Thickness Top 180 ~ 800gsm cardboard
Middle 0.5-10mm
A~N Flute (2ply)
Bottom 0.5-10mm
A~N Flute (2 ply)
Accuracy (Subject to Paper Quality and Specifications) ±1.5mm
Maximum Speed (Subject to Paper Quality and Specifications) 5Ply 3000 sheets /hour
3Ply 4000 sheets /hour
Power AC~380V(21 kw)
Dimension: L X W X H 15686 x 2450 x 2900mm
Weight 10500 Kgs

Note: Specifications are subject to change without notice.

Lamify Advanced – 5ply Flute Laminator